About ZAK Cooperage

3rd Generation Family Cooperage

With over 75 consecutive years of making barrels and staves, our family carries forward lifetimes of expertise and commitment to quality.

Three Generations of barrel makers at ZAK Cooperage.
Zach (Left), Bert (Center), Bruce Zimlich (Right)

Bert Zimlich brings over 45 years of industry expertise from his distinguished career at Brown-Forman. He served as VP-Director of Engineering, President of Bluegrass Cooperage for 20 years, and President of Jack Daniel’s Distillery. Bert designed and oversaw the layout, equipment design, and purchasing for ZAK Cooperage’s onsite stave mill and cooperage. His extensive industry knowledge spanning over 75 years and dedication to quality craftsmanship drive our commitment to excellence.

Bruce Zimlich brings a diverse and accomplished background to the company. Bruce studied Chemistry at Indiana University and received his MBA from Vanderbilt University. His career began at Bluegrass Cooperage in the early 80s, followed by an internship at Brown-Forman’s Jack Daniel’s Distillery. He then transitioned to international marketing in the tobacco industry before returning to his roots in the cooperage industry. In 1990, Bruce joined forces with his father, Bert, to establish ZAK Cooperage. With over 40 years of industry experience, Bruce’s extensive knowledge and leadership continue to guide our commitment to quality and innovation.

Zach Zimlich has been immersed in the world of whiskey barrels his entire life. He graduated from the University of Arkansas with a degree in Mechanical Engineering and spent summer and winter breaks working at ZAK Cooperage before joining full-time in 2016. Zach’s passion lies in innovation within the barrel industry, designing cooperage equipment, and increasing efficiencies in production flow. His expertise and dedication to advancing the craft drive the continuous improvement and success of ZAK Cooperage.

ZAK Cooperage Athertonville Kentucky stave mill and barrel factory
Former Athertonville Kentucky Seagrams Distillery DSP-KY-20, now operating as ZAK Cooperage since 1990.

Historic Athertonville Location

ZAK Cooperage is located just off the banks of Knob Creek, right down the road from Abraham Lincoln’s childhood home in Athertonville, Kentucky. Our cooperage sits on the historic site of the old JM Atherton Distillery, which began operations in 1876 under DSP-KY-20 and was most recently operated as one of the four Seagrams distilleries. We acquired the site at auction from National Distillers, who had shut down the operation in the 1980s as they divested from whiskey due to the rising demand for clear spirits like gin and vodka.

 

Stave Mill

Since acquiring the former Athertonville distillery in 1990, we have invested in and built equipment to operate our stave mill and cooperage. Our strategic location in Athertonville, Kentucky, allows us to source premium white oak logs from approximately a 100-mile radius, ensuring a consistent supply of high-quality staves for our barrels. This rich history and prime location underpin our commitment to excellence and tradition in the cooperage industry.

Quartered white oak logs are sawn into staves and heading. Once
ZAK Cooperage Barrel Raising, Toasting, and Charring room.
Staves are raised into barrels to be steam-bent, infrared toasted, and flame charred to customer specifications.

Cooperage

At ZAK Cooperage, we take pride in our comprehensive approach to barrel manufacturing. Each barrel begins with the processing of individual components, including locally sourced white oak staves, heading, and steel hoops, all crafted with precision to meet our high standards for quality.

In this facility, we apply our expertise to transform the chemistry of the oak. Using our in-house designed equipment, we offer a range of custom toasting, charring, and air seasoning options to create world class bourbon barrels. Our tailored processes ensure that every barrel we produce surpasses industry standards, preserving and enhancing the integrity of the spirits they hold.

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